The 80HP screw water-cooled chiller is a highly efficient industrial refrigeration equipment. It uses a screw compressor and combines with water-cooled heat dissipation method to provide stable and reliable low-temperature cooling for various industrial production processes. This chiller has a large refrigeration power and is suitable for the production needs of medium and large industrial enterprises.
The 60HP large water-cooled screw industrial chiller is a highly efficient circulating refrigeration and cooling equipment. It uses a screw compressor and dissipates heat through water cooling. It can provide strong refrigeration capacity and meet the cooling needs in large-scale industrial production processes. This chiller is widely used in industries such as plastics, electronics, chemicals, electroplating, etc., providing a stable low-temperature environment for production equipment and processes.
The dual-temperature integrated mold temperature controller is an advanced temperature control device specially designed for heating and cooling molds. It can simultaneously provide two different temperature control modes to meet the precise requirements of mold temperature in different process stages.
The counterflow cooling tower is a common type of cooling tower. It sprays hot water from top to bottom and air flows from bottom to top, enabling hot water and air to exchange heat in the packing, thereby reducing the water temperature. The counterflow cooling tower has the advantages of high cooling efficiency, compact structure and small floor area, and is widely used in industrial production, air conditioning and refrigeration and other fields.
A mold temperature controller is a specialized device used to regulate the temperature of molds, widely utilized in plastic molding, rubber molding, die casting, extrusion, and other industrial productions requiring precise temperature control. By heating and cooling the circulating medium, the mold temperature controller can quickly and accurately adjust and maintain the temperature of the mold, thereby enhancing product quality and production efficiency.
The water-cooled chiller has become an indispensable refrigeration equipment in many fields due to its characteristics of high-efficiency refrigeration, stability and reliability, easy operation, and flexible installation.
The plastic hopper dryer is a device used for drying plastic particles. It is usually used in conjunction with plastic processing equipment such as injection molding machines and extruders. By heating and circulating air, the plastic hopper dryer can remove moisture from plastic particles and improve the processing performance and product quality of plastics.
The plastic mixer is a kind of equipment used for mixing plastic particles, powders and other materials. Through a specific stirring method, it evenly mixes plastic materials of different types, colors or compositions to meet various needs in the plastic processing process. This equipment is widely used in fields such as plastic product production, plastic modification, and plastic recycling.
The autoloader for plastic is an automated equipment specially designed for the plastic processing industry. It can automatically transport plastic particles, powders and other materials to production equipment, improve production efficiency and reduce manual operations. This equipment has the characteristics of compact structure, convenient operation and stable performance, and is widely used in the fields of plastic product production and plastic recycling.
The plastic crusher is a key device specially used for processing plastics. Its core function lies in efficient crushing. It can quickly cut and crush various plastic products of different shapes and sizes, such as plastic bottles, films, and pipes, into uniform small particles through a powerful power system driving high-speed rotating cutters. It can easily handle both engineering plastics with high hardness and softer plastic films, adapting to the crushing needs of different plastic materials.
Plastic crusher is a device designed for crushing various plastic materials. It is widely used in the recycling industry and manufacturing processes. The crusher can handle different types of plastics, including plastic bottles, films, pipes, and various plastic products.
The 5HP plastic crusher is suitable for crushing various types of soft and hard plastics, including plastic edge materials, recycled materials, semi-finished products, etc. It can crush plastics in the forms of blocks, balls, sheets, strips, bottle shells, basket bags, etc. into granular form for recycling, greatly improving the utilization rate of plastics. This crusher is power-saving and has excellent crushing effect. The base is attached with pulleys for convenient movement, and it has a compact size without taking up too much space.
The 80HP screw water-cooled chiller is a highly efficient industrial refrigeration equipment. It uses a screw compressor and combines with water-cooled heat dissipation method to provide stable and reliable low-temperature cooling for various industrial production processes. This chiller has a large refrigeration power and is suitable for the production needs of medium and large industrial enterprises.
The 60HP large water-cooled screw industrial chiller is a highly efficient circulating refrigeration and cooling equipment. It uses a screw compressor and dissipates heat through water cooling. It can provide strong refrigeration capacity and meet the cooling needs in large-scale industrial production processes. This chiller is widely used in industries such as plastics, electronics, chemicals, electroplating, etc., providing a stable low-temperature environment for production equipment and processes.
The water-cooled chiller has become an indispensable refrigeration equipment in many fields due to its characteristics of high-efficiency refrigeration, stability and reliability, easy operation, and flexible installation.
In laboratories, it provides accurate temperature control for various experimental equipment to ensure the accuracy of experimental results. For some special scientific research equipment such as nuclear magnetic resonance instruments and electron microscopes, it provides a stable cooling environment.
The air-cooled water chiller uses air as the cooling medium and dissipates the heat in the condenser to the surrounding air through fans. The refrigerant circulates in the unit and realizes the cooling of water through processes such as compression, condensation, throttling, and evaporation. The cooled water can be used in various industrial production processes, air conditioning systems of commercial buildings, or other occasions that require cooling.
Air-cooled water chillers are widely used in various applications such as industrial processes, commercial buildings, and data centers. They offer several advantages, including easy installation, no need for a cooling tower or water source, and lower initial cost compared to water-cooled chillers.
The dual-temperature integrated mold temperature controller is an advanced temperature control device specially designed for heating and cooling molds. It can simultaneously provide two different temperature control modes to meet the precise requirements of mold temperature in different process stages.
A mold temperature controller is a specialized device used to regulate the temperature of molds, widely utilized in plastic molding, rubber molding, die casting, extrusion, and other industrial productions requiring precise temperature control. By heating and cooling the circulating medium, the mold temperature controller can quickly and accurately adjust and maintain the temperature of the mold, thereby enhancing product quality and production efficiency.
Mold temperature controllers are widely used in the following industries: Plastic injection molding, Rubber vulcanization, Die casting, Chemical reaction kettles.
The plastic crusher is a key device specially used for processing plastics. Its core function lies in efficient crushing. It can quickly cut and crush various plastic products of different shapes and sizes, such as plastic bottles, films, and pipes, into uniform small particles through a powerful power system driving high-speed rotating cutters. It can easily handle both engineering plastics with high hardness and softer plastic films, adapting to the crushing needs of different plastic materials.
Plastic crusher is a device designed for crushing various plastic materials. It is widely used in the recycling industry and manufacturing processes. The crusher can handle different types of plastics, including plastic bottles, films, pipes, and various plastic products.
The 5HP plastic crusher is suitable for crushing various types of soft and hard plastics, including plastic edge materials, recycled materials, semi-finished products, etc. It can crush plastics in the forms of blocks, balls, sheets, strips, bottle shells, basket bags, etc. into granular form for recycling, greatly improving the utilization rate of plastics. This crusher is power-saving and has excellent crushing effect. The base is attached with pulleys for convenient movement, and it has a compact size without taking up too much space.
The counterflow cooling tower is a common type of cooling tower. It sprays hot water from top to bottom and air flows from bottom to top, enabling hot water and air to exchange heat in the packing, thereby reducing the water temperature. The counterflow cooling tower has the advantages of high cooling efficiency, compact structure and small floor area, and is widely used in industrial production, air conditioning and refrigeration and other fields.
The plastic mixer is a kind of equipment used for mixing plastic particles, powders and other materials. Through a specific stirring method, it evenly mixes plastic materials of different types, colors or compositions to meet various needs in the plastic processing process. This equipment is widely used in fields such as plastic product production, plastic modification, and plastic recycling.
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The design team, composed of engineers with many years of experience in the temperature control industry, is committed to solving engineering problems for customers one-on-one, perfect matching, and providing reasonable and practical temperature control solutions.
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The plastic crusher is widely used in the plastic recycling industry. It can crush various waste plastic products, such as plastic bottles, plastic films, plastic pipes, etc., into small particles for reprocessing and utilization. This not only reduces the environmental pollution caused by waste plastics but also realizes the recycling of resources.
Cooling tower is a heat dissipation device. It sprays hot water on the packing and exchanges heat with air to reduce the water temperature. Widely used in industrial fields such as chemical industry and power generation, it provides guarantee for equipment cooling.
Mold temperature controller precisely controls the mold temperature to optimize the production process. There are water temperature and oil temperature types.
An industrial chiller is cooling equipment composed of compressor, condenser, expansion valve, and evaporator. It provides constant temperature, flow, and pressure. With large refrigeration capacity and high efficiency, it can offer cooling water in a temperature range of -5°C to 35°C.
As the injection molding industry undergoes a transformative shift toward automation, sustainability, and advanced technology integration, the granules vacuum loader has emerged as a critical component in modern production lines. This innovative equipment addresses the sector’s evolving demands while aligning with global trends such as Industry 4.0, circular economy practices, and high-precision manufacturing. Industry Trends Driving Demand The injection molding market is projected to grow from $304.4 billion in 2024 to $481.6 billion by 2035, driven by surging demand for automotive parts, packaging solutions, and consumer electronics . Key trends reshaping the industry include: Automation and Industry 4.0 IntegrationFactories are adopting AI-driven systems, IoT sensors, and digital twins to optimize production. For example, smart vacuum loaders with PLC controls and real-time monitoring enable seamless integration with injection molding machines, reducing downtime by 20% and improving energy efficiency by 15% . Sustainability and Circular EconomyStricter regulations like the EU’s Extended Producer Responsibility (EPR) and plastic waste reduction laws are pushing manufacturers to adopt closed-loop systems. Granules vacuum loaders with dust-free designs and regenerative blower technology minimize material waste and comply with environmental standards . Advanced Materials HandlingThe rise of high-performance polymers (e.g., PEEK, PTFE) and recycled materials (PCR plastics) requires specialized handling. Vacuum loaders with anti-static hoses and magnetic grills ensure contamination-free transport of sensitive materials, supporting applications in medical devices and electronics . Precision and ScalabilityMulti-station production lines and large-scale manufacturing demand equipment capable of long-distance conveying (up to 1300kg/h) with minimal vibration. Stainless steel vacuum loaders with anti-vibration brackets and explosion-proof designs meet these requirements while ensuring operator safety . Innovations in Granules Vacuum Loader Technology Leading manufacturers are responding to these trends with cutting-edge solutions: Intelligent Control Systems: Models like the CE-certified High Capacity Vacuum Loader feature LCD touch screens and remote monitoring, allowing operators to adjust parameters (e.g., conveyor speed, material level) from a centralized dashboard . Energy Efficiency: Regenerative blower technology reduces energy consumption by 25% compared to traditional systems, aligning with the industry’s shift toward servo-driven machinery . Dust-Free Operation: Cyclone dust separators and anti-static hoses prevent particulate emissions, improving workplace safety and material purity—critical for industries like healthcare and automotive . Modular Design: Vacuum loaders now integrate with 3D-printed molds and hybrid manufacturing setups, enabling rapid prototyping and cost-effective prod...
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In the realm of industrial cooling solutions, shell and tube air cooled chillers stand out as reliable, efficient, and versatile systems. Designed to meet the cooling demands of various industries, these chillers combine the robustness of shell and tube heat exchangers with the convenience of air-cooled technology. This article explores their working principles, key components, advantages, applications, and considerations for optimal selection. What is a Shell and Tube Air Cooled Chiller? A shell and tube air cooled chiller is a mechanical device that removes heat from a process or space by circulating a refrigerant through a series of tubes enclosed in a shell. Unlike water-cooled chillers, these systems utilize ambient air as the cooling medium, eliminating the need for a separate cooling tower or water supply. The core components include: Compressor: Drives the refrigerant circulation and increases its pressure. Shell and Tube Condenser: The shell houses multiple tubes where the high-pressure refrigerant releases heat to the air blown over the tubes by fans. Evaporator: Absorbs heat from the process fluid (such as water or glycol) through the tube surfaces. Expansion Valve: Reduces the pressure of the refrigerant, enabling it to absorb heat in the evaporator. How Do Shell and Tube Air Cooled Chillers Work? The working cycle follows the vapor-compression refrigeration principle: Compression: The compressor takes low-pressure, low-temperature refrigerant vapor and compresses it into a high-pressure, high-temperature vapor. Condensation: The hot refrigerant vapor flows into the shell and tube condenser. As ambient air is forced over the tubes by axial or centrifugal fans, the refrigerant releases heat and condenses into a liquid. Expansion: The liquid refrigerant passes through the expansion valve, where its pressure drops significantly, causing it to partially vaporize and enter the evaporator at a low temperature. Evaporation: In the evaporator, the low-temperature refrigerant absorbs heat from the process fluid circulating through the tubes, cooling the fluid while the refrigerant vaporizes. The vapor then returns to the compressor to repeat the cycle. Key Advantages of Shell and Tube Air Cooled Chillers 1. High Efficiency and Performance The shell and tube heat exchanger design offers a large heat transfer surface area, promoting efficient heat exchange between the refrigerant and the cooling medium (air or process fluid). Advanced finned tube designs in the condenser enhance air-side heat transfer, reducing energy consumption compared to older models. 2. Low Maintenance Requirements Air-cooled systems eliminate the need for water treatment, cooling tower cleaning, and related issues like scale formation or microbial growth, significantly reducing maintenance costs. The robust construction of shell and tube components ensures long service life with minimal downtime. 3. Flexible Installation No requirement for a dedicate...
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As summer approaches and temperatures rise, industrial facilities across the globe are gearing up to ensure their cooling systems operate at peak efficiency. Cooling towers, the unsung heroes of industrial thermal management, play a critical role in maintaining optimal operating conditions for power plants, manufacturing plants, and data centers. Proper maintenance is key to preventing breakdowns, improving energy efficiency, and extending the lifespan of these essential systems. Key Maintenance Steps for Cooling Towers Thorough Cleaning: Start with a comprehensive cleaning of the cooling tower basin, fill media, and drift eliminators. Accumulated debris, scale, and biological growth can restrict water flow and reduce heat transfer efficiency. Using high-pressure washing and specialized cleaning agents can remove these contaminants effectively. Inspection of Mechanical Components: Regularly inspect fans, motors, gearboxes, and drive systems for signs of wear and tear. Lubricate moving parts to reduce friction and noise, and check for loose bolts or misaligned components that could lead to vibration and premature failure. Water Quality Management: Maintaining proper water quality is crucial for preventing scale formation, corrosion, and microbial growth. Conduct regular water testing to monitor pH levels, conductivity, and microbiological activity. Adjust chemical treatment programs as needed to ensure optimal water conditions. Leak Detection and Repair: Inspect the cooling tower structure, pipes, and joints for leaks. Even small leaks can lead to water loss, reduced cooling efficiency, and potential damage to surrounding equipment. Promptly repair any leaks using appropriate sealants or replacement parts. The Benefits of Proactive Maintenance Investing in pre-summer cooling tower maintenance offers numerous benefits for industrial facilities: Improved Energy Efficiency: A well-maintained cooling tower operates more efficiently, reducing energy consumption and lowering utility costs. According to industry reports, proper maintenance can improve cooling tower efficiency by up to 15%. Reduced Downtime: Regular maintenance helps prevent unexpected breakdowns, minimizing costly production interruptions. By identifying and addressing potential issues early, facilities can ensure continuous operation throughout the hot summer months. Extended Equipment Lifespan: Proper care and maintenance can significantly extend the lifespan of cooling tower components, saving facilities from the high costs of premature replacement. Environmental Compliance: Maintaining good water quality and efficient operation helps facilities comply with environmental regulations regarding water discharge and air emissions. Partner with a Trusted Cooling Tower Service Provider For industrial facilities looking to ensure their cooling towers are ready for the summer heat, partnering with a professional cooling tower service provider is essential. These experts have the ...
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In the era of global sustainability, effective plastic waste recycling is key to reducing production costs and environmental impact. At Zillion Mechanical, our Plastic Crushers are designed to transform challenges into opportunities for manufacturers worldwide. 3 Key Advantages of Zillion Crushers Versatile Performance: Process all major plastics (PET, PP, PE, PVC) and waste types (films, bottles, scraps) with capacities ranging from 50kg/h to 5,000kg/h. Customizable blades and screens ensure uniform output for regrinding, pelletizing, or repurposing. Factory-Direct Quality & Value: Built with wear-resistant steel and energy-efficient motors, our crushers offer 20% longer lifespan than market alternatives. As an ISO 9001-certified factory, we eliminate middleman costs, delivering 30% lower prices without compromising on durability. Global Success Stories: A Turkish packaging plant reduced waste disposal costs by 40% using our heavy-duty crushers for PET bottle recycling. A Mexican injection molding factory achieved zero-waste production by reprocessing scrap plastic into reusable pellets with our compact crusher model. Optimize Your Recycling Line Today Pair our crushers with complementary solutions like Plastic Dryers (for moisture removal) and Auto Loaders (for automated feeding) to create a fully integrated waste management system. All products come with 1-year warranties and 24/7 technical support. Ready to boost recycling efficiency?
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吸料机的应用与功能：提升工业效率的核心设备Applications and Functions of Material Suction Machines: Enhancing Industrial Efficiency 在现代化工业生产中，吸料机（Material Suction Machine）凭借其高效、精准的物料传输能力，成为塑料、食品、化工等行业的必备设备。本文将深入解析吸料机的核心功能及其在不同领域的应用场景。In modern industrial production, material suction machines have become essential equipment in industries such as plastics, food, and chemicals due to their efficient and precise material transfer capabilities. This article explores the core functions of suction machines and their applications across various industries. 一、吸料机的主要功能 Key Functions 自动化上料吸料机通过真空负压原理，实现颗粒、粉末等物料的自动化运输，替代传统人工搬运，节省90%以上人力成本。Automated FeedingUsing vacuum pressure principles, suction machines automate the transportation of granular and powdered materials, replacing manual handling and reducing labor costs by over 90%. 精准计量与混合配备智能传感器和PLC控制系统，可精确控制物料配比，确保生产一致性。Precision Measurement & MixingEquipped with smart sensors and PLC control systems, they ensure accurate material ratios and consistent production quality. 节能环保采用闭环设计，减少粉尘外溢，降低原料浪费，符合ISO 14001环保标准。Energy Efficiency & Environmental ProtectionClosed-loop designs minimize dust emissions and material waste, complying with ISO 14001 environmental standards. 多场景适应性可定制管道长度、吸力强度及容器容量，满足从实验室到大型工厂的多样化需求。Multi-Scenario AdaptabilityCustomizable pipe lengths, suction power, and container capacities cater to diverse needs from laboratories to large factories. 二、行业应用场景 Industry Applications 塑料与橡胶加工用于注塑机、挤出机的自动填料，提升产能30%以上，避免原料受潮污染。Plastics & Rubber ProcessingAutomatically feeds materials to injection molding and extrusion machines, increasing productivity by 30% while preventing moisture contamination. 食品与制药不锈钢材质+无尘设计，符合FDA/GMP认证，安全传输奶粉、药粉等敏感物料。Food & Pharmaceutical IndustriesStainless steel construction and dust-free designs meet FDA/GMP standards for safely handling sensitive materials like milk powder and medicinal powders. 化工与新能源高效输送碳粉、锂电池原料，防爆型号适用于易燃易爆环境。Chemical & New Energy SectorsExplosion-proof models safely transport combustible materials such as carbon powder and lithium battery components. 环保回收快速清理废料仓、回收边角料，降低工业垃圾处理成本。Environmental RecyclingRapidly cleans waste bins and recycles sc
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Dongguan Zili Refrigeration & Electromechanical Equipment Co., Ltd.Precision Temperature Control, Powering Industrial Excellence As a pioneer in industrial thermal management, Zili Refrigeration delivers turnkey solutions for smarter production. Our cutting-edge technologies redefine efficiency and reliability in temperature control systems. ✦ Flagship Products ✦Complete Chiller Series: Air-cooled/Water-cooled Chillers, Thermostatic Chillers, Energy-saving Screw Chillers;High-performance Cooling Towers & ±0.5℃ Precision Mold Temperature Controllers;Plastic Auxiliary System: Crusher/Shredder/Material Loader/Mixer/Dryer for seamless production integration. √ AI-Optimized Energy Saving √ 24/7 Support√ 50+ Industry Applications √ Custom Engineering Solutions Serving automotive, electronics, food/pharmaceutical and new energy industries, Zili empowers enterprises to achieve operational excellence. Contact us NOW for FREE technical consultation + customized solution at www.zillionchiller.com or Whatsapps/Wechat +86 15602232700 (Hendrix Lee) +86 18520532504（Leika Li）. Let's co-create your competitive edge!
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In the field of industrial production, industrial chillers, as key cooling equipment, play a crucial role in ensuring the continuity of production and product quality. And the quality of industrial chiller parts is the core factor that determines its overall performance and reliability. First of all, high-quality parts are the foundation for ensuring the efficient operation of industrial chillers. For example, the compressor, as the core component of the chiller, directly affects the refrigeration efficiency and stability. High-quality compressors can maintain stable performance during long-term operation and provide reliable refrigeration effects, thereby reducing energy consumption and improving production efficiency. The quality of condensers and evaporators is equally important. They are responsible for heat exchange. Efficient condensers and evaporators can quickly and effectively dissipate heat and ensure that the refrigeration capacity of the chiller is always in the best state. Secondly, good part quality helps extend the service life of industrial chillers. In an industrial environment, chillers usually need to operate continuously for a long time and endure various harsh working conditions. If the part quality is not up to standard, problems such as wear, corrosion, and damage are prone to occur, thereby shortening the service life of the chiller. High-quality parts have better durability and corrosion resistance and can operate stably for a long time in harsh environments, reducing equipment maintenance and replacement costs. Furthermore, high-quality parts can improve the safety of industrial chillers. For example, the quality of parts in the electrical control system is directly related to the safe operation of the equipment. High-quality electrical components can ensure the stability and reliability of the circuit and avoid safety accidents caused by electrical failures. At the same time, high-quality pressure sensors, temperature sensors and other parts can accurately monitor the operating status of the chiller and detect and handle potential safety hazards in time. In addition, high-quality parts can also improve the maintenance convenience of industrial chillers. When it is necessary to maintain and service the chiller, parts of good quality are easier to disassemble and install, reducing maintenance time and difficulty. Moreover, high-quality parts have a lower failure rate, reducing the frequency and cost of maintenance. In conclusion, the importance of industrial chiller parts quality cannot be ignored. High-quality parts can not only ensure the efficient operation of chillers, extend service life, improve safety, but also improve maintenance convenience and provide reliable cooling guarantees for industrial production. Therefore, when choosing and using industrial chillers, great attention should be paid to part quality and choose high-quality products and reliable suppliers to ensure the sm...
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In the field of industrial production, industrial refrigeration chillers play a crucial role as they can effectively provide a stable low-temperature environment for various equipment and processes. However, in daily use, the chiller may experience various faults and issue alarms. This not only affects production progress but may also cause damage to the equipment. Therefore, understanding how to release the alarms of industrial refrigeration chillers and the handling methods for common faults is of utmost importance. I. The Importance of Chiller Alarms The alarm system of chillers is designed to promptly remind users of abnormal conditions in the equipment so that corresponding measures can be taken for handling. These alarm messages usually include excessive temperature, abnormal pressure, water flow faults, and more. If not addressed in time, it may lead to equipment damage, production interruption, and even safety accidents. II. Alarm Release Guide Understand the meaning of alarm codes Different chiller brands and models may have different alarm codes. Users should first consult the equipment manual to understand the specific meanings of various alarm codes. This will help quickly determine the cause of the fault and take appropriate solutions. Check the equipment operating status When the chiller issues an alarm, immediately check the operating status of the equipment. This includes checking whether parameters such as water temperature, pressure, and water flow are normal. At the same time, observe whether there are abnormal noises, vibrations, or leaks in the equipment. Eliminate the cause of the fault Based on the alarm code and equipment operating status, gradually eliminate the cause of the fault. For example, if there is an excessive temperature alarm, it may be caused by a clogged condenser, insufficient refrigerant, or a malfunctioning cooling fan. Take corresponding solutions for different fault causes. Reset the alarm system After eliminating the fault, the alarm system needs to be reset. Usually, this can be achieved by pressing the reset button on the equipment or operating in the control system. After resetting, observe whether the equipment is operating normally to ensure that the alarm has been released. III. Handling Methods for Common Faults Excessive temperature fault Causes: Clogged condenser, insufficient refrigerant, malfunctioning cooling fan, etc. Handling methods: Clean the condenser, add refrigerant, and check whether the cooling fan is working properly. If the cooling fan is malfunctioning, it should be replaced or repaired in time. Abnormal pressure fault Causes: Refrigerant leakage, clogged filter, malfunctioning expansion valve, etc. Handling methods: Check whether there is a leakage in the refrigerant pipeline, replace the clogged filter, and adjust or replace the expansion valve. If the pressure is too high, some refrigerant can be released to reduce the pressure. Water ...
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